Aerocon Home

Go Back to Electronics Index

 

 

Alloy Wires, Resistance Wires

Shooters Wire, Electric Matchheads

Wire Wrapping Tool
wire tool
- for making igniters

$13.00


Flashbulbs


bulbs


an inexpensive alternative to bridgewire type igniters

 

Nichrome Wire 40 Gauge (Chromel C)

Very fine nichrome wire, approximately 40 gauge and .0032" diameter (.079mm)

This material is perfect for low amperage applications.

Bridge wires, electric train smoker elements, sensors, magic tricks.

40 Gauge .00314" Diam. (0.079mm)  70.24 ohms per foot resistance

$9.00 per 30 Foot Coil

 

Nichrome Wire 34 Gauge (Chromel C)

This high quality new stock 34 gauge nichrome wire is perfect for making your own electric matches.

Make an endless supply of matches in an evening in front of the tube.
Useful for small heating applications, light bulb experiments, resistance type gauges,
electric train smokers,cigarette lighters, caving applications, and many more.

34 Gauge .0063" Diam. (0.16mm)  17.01 ohms per foot resistance

$6.00 per 30 Foot Coil

- whadda deal! -
Enough for 300 matches, assuming you use 1" per match.

Nichrome Wire 26 Gauge (Chromel C)

- for Hot Wire Foam Cutting and Resistance Elements

Nichrome alloy perfect for all Hot Wire applications. Great for poly bag sealers.

Better yet, impress her with a Homemade Heater this Christmas!

26 gauge .01594" (0.408mm) 02.67 ohms per foot resistance

$9.00 per 30 Foot Coil

(see also 25 gauge Constantan below for hot wire applications)

Definition of NiCr 60 Chromel C:
60% Nickel, 16% Chrome, 24% Iron
2534 F (1390 C) melt point
Also called Chromo C, Nikrothal 60, N6, HAI-NiCr 60, Tophet C, Resistohm 60, Cronifer II, Electroloy, Nichrome, Alloy C, Nikrothal 6, MWS-675,  Stablohm 675
Other Resistance Wires

Constantan Wire, 25 Gauge

For Hot Wire Cutting, Resistance Elements, Thermocouples. High-resistance alloy of approximately 40% nickel and 60% copper with a very low coefficient of thermal expansion (measure of expansion on heating).  It is used in electrical resistors and other electrical applications because of its constant resistance under variations of temperature.

25 gauge .0175" (0.445mm) 02.67 ohms per foot resistance

$6.00 per 30 Foot Coil

 

Manganin Wire, 26 Gauge

For resistors, cryo applications, high pressure sensors

26 gauge, .01594" ( 0.408mm) 01.160 ohms per foot resistance

$25 per 30 foot coil

Read more about Manganin here

 

40 gauge 304V Stainless Steel Ribbon

by Fort Wayne Metals

This wire is actually a ribbon made of 304 stainless steel. It works perfect for bridgewire applications and is actually easier to solder than nichrome. This alloy is the most popular for medical appliances. The ease of joining with solder or welding, combined with excellent strength makes it desirable. This alloy is also one of the least expensive medical materials. Some examples of end products are stylets, catheters, guide wires, springs and needles.

Download a spec sheet here, Adobe .pdf 319k

.001" x .003" ribbon in approximately 2,500 foot spools for $9.00 each

Igniter and Electric Match Wire

22 gauge Two conductor Famous Maker Solid Core Copper Wire

Also called "Shooter's Wire" for its use in the blasting and pyrotechnic industry

Yellow and yellow-red conductor markings on zippable wire, 
insulation can be stripped just using your fingernails

100 foot Coil for $8.00

Best Buy! 500 foot spool for $32.00

NEW!

Aerocon HotHead Electric Match Heads

These small printed circuit board chips have a 50 gauge nichrome
bridge wire wrapped and soldered to the tip. The hard work has been done for you! This will give a resistance similar to a Daveyfire or Oxral electric match. No LEUP required!

50 pieces - $10.00

Easy to Make Matches:

Cut your shooter's wire to desired length.

Solder wire to both sides of the HotHead.

Dip HotHead into a pyrogen

Presto, an electric match for pennies.


38 gauge wire HotHeads available by special order, requires more current for firing.


For an illustrated step by step procedure click here: Making e-matches with HotHeads

back to top

coils

Nichrome Coiled Heating Elements - 220V

Replacement coils for heating and other resistance applications:
#8
220V
1000 watts
.241" coil OD
.026" wire thickness
$15.00

Tutorials and Instructions

 

 

 

 

Aerocon Systems Co.
A Division of Fortune Plus, Inc.
Contact Us
Warning: All liability waived! Rocketry is an inherently dangerous undertaking.
Make your choices and take personal responsibility for the outcome of your experiment!
Protect your privilege to fly rockets by not making the headlines or becoming a statistic. 

 

About Manganin®

From Wikipedia: Resistance alloy with moderate resistivity and low temperature coefficent. The resistance/temperature curve is not as flat as the constantans nor are the corrosion resistance properties as good.  Manganin is a trademarked name for an alloy of copper, manganese, and nickel. Typically, the alloy contains 12% manganese and 2% nickel, with 86% copper. It was first developed by Edward Weston. Manganin foil and wire is used in the manufacture of resistors because of its superior temperature coefficient and long term stability. Several Manganin resistors served as the legal standard for the ohm in the United States from 1901 to 1990. Manganin is also used in gauges for studies of high-pressure shock waves (such as those generated from the detonation of explosives) because it has low strain sensitivity but high hydrostatic pressure sensitivity.

Electrical Properties

Temperature coefficient ( K-1 )

0.00001

Electrical resistivity ( µOhmcm )

Ohms per foot

43-48

1.16

 


Mechanical Properties

Elongation at break ( % )

<50

Izod impact strength ( J m-1 )

107

Modulus of elasticity ( GPa )

124-159

Tensile strength ( MPa )

300-600


Physical Properties

Density ( g cm-3 )

8.4

Melting point ( C )

960


Thermal Properties

Coefficient of thermal expansion @20-100C ( x10-6 K-1 )

14-19

Maximum use temperature in air ( C )

300

Thermal conductivity @23C ( W m-1 K-1 )

22

Back to Manganin Pricing